Magnum-venus-plastech UltraMAX HVLS-1000 Series User Manual download pdf (Page 29)

HVLS-1000 Series Fluid Section Manual

Rev. 05/2012 Page | 29

To Reinstall onto Unit:

Note: the following instruction will vary depending on the Fluid Section you are working

on.

1. Position the Sleeve over the Power Cylinder Piston Shaft. Bring the Power Cylinder Piston

Shaft down onto the top of the Piston Rod Adapter. Insert the two Connectors and lower the

Sleeve. Install the Ring in machined groove.

2. Slide the Rail Assembly around the Piston Rod Adapter and insert the Quick Pin.

3. Fill the packing nut cavity 1/2 to 2/3 full with TSL (Throat Seal Oil).

o TSL-800 1/2 PINT

o TSL-3200 1 QUART

o TSL-1280 1 GALLON

o PAT-LS-OIL 8 ounces

o PAT-LS-OIL-1GL 1 Gallon

o PAT-LS-OIL-5GL 5 Gallons

Set The Packing Set:

1. Prime the Fluid Section with fluid.

2. Close the gun-head.

3. SLOWLY increase the pump pressure to 60 - 80 psi. It will be necessary to push and

hold the priming button if one is installed on this unit.

4. Keep the pump stalled for 5 to 15 minutes to allow the packing set to set.

5. Perform the above procedures for both the up and down strokes.

Note: If the pump is slowly moving while it should be stalled it indicates that the there is

a leak past the ball or seals (up stroke)

6. Decrease the pump pressure to the desired operating pressure. Now you are ready to

connect, prime and pressurize the catalyst pump for operation.

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Magnum-venus-plastech UltraMAX HVLS-1000 Series User Manual Page 29