Magnum-venus-plastech UltraMAX HVLS-1000 Series User Manual download pdf (Page 26)

HVLS-1000 Series Fluid Section Manual

Rev. 05/2012 Page | 26

Assembly of Fluid Section:

Note: some of the part numbers below will be different depending on which fluid

section you are working on – refer to a current parts drawing for the assembly

you are working on.

1. Use MVP Red Grease (6706-2-1) to fill in the female side of each of the four

Packing in the Packing Set Assembly (02158-4) and the Female Packing Ring

(67110-1). Wipe a light coat of Red Grease on the 1-5/8” Chrome Ball (03604).

Smear Red Grease on the inner radius on both Piston Cups (02181-4). Coat the

threads on the Packing Nut (HVLS-1003) with the Red Grease.

2. Insert the Spring Support Ring (HVLS-1005) into the Outlet Body (HVLS-1001),

followed by the ten Wave Springs (HVLS-1009). Place the Packing set Assembly

(02158-4) on top of the Male Packing Ring (87090-1). Set the Female Packing Ring

(67110-1) on top of the Packing Set Assembly (02158-4).

3. Place the entire assembly into the Outlet Body (HVLS-1001) with the female side of

the Packing Set facing down. Set the Guide Bearing (HVLS-1006) into the Outlet

Body (HVLS-1001). Screw the Packing Nut (HVLS-1003) into the Outlet Body

(HVLS-1001) only two to three threads.

NOTE: Do not tighten the Packing Nut at this time.

4. Place the new O-Ring (O-V-030) onto the Piston Adapter (86510-1) and thread into

the Piston Rod.

Packing Nut

Guide Bearing

Female Compression Ring

Packing Set

Male Compression Ring

Wave Spring Set - 10

Spring Support Ring

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Magnum-venus-plastech UltraMAX HVLS-1000 Series User Manual Page 26