Magnum-venus-plastech UltraMAX HVLS-1000 Series User Manual Page 1

Rev. 05/2012 HVLS-1000 Series Fluid Section Manual

HVLS-1000 Series Fluid Section Manual Rev. 05/2012 Page | 10 When all three elements are present, the result can be an extremely violent

HVLS-1000 Series Fluid Section Manual Rev. 05/2012 Page | 11 G. Adequate ventilation (as covered in OSHA Section 1910.94 and NFPA No.91) is import

HVLS-1000 Series Fluid Section Manual Rev. 05/2012 Page | 12 2.7 Toxicity of Chemicals A. Magnum Venus Plastech recommends that you consult OSHA Sec

HVLS-1000 Series Fluid Section Manual Rev. 05/2012 Page | 13 3.0 Equipment Safety WARNING Magnum Venus Plastech suggests that personal safety

HVLS-1000 Series Fluid Section Manual Rev. 05/2012 Page | 14 3.2 Grounding Grounding an object means providing an adequate path for the flow of the

HVLS-1000 Series Fluid Section Manual Rev. 05/2012 Page | 15 Introduction: This manual, the HVLS-1000 FLUID SECTION MANUAL, provides information y

HVLS-1000 Series Fluid Section Manual Rev. 05/2012 Page | 16 Lubrication: Throughout this manual, directions are given for lubricating various part

HVLS-1000 Series Fluid Section Manual Rev. 05/2012 Page | 17 Requirements: Air Requirements: Clean, dry compressed air must be available at up to 90

HVLS-1000 Series Fluid Section Manual Rev. 05/2012 Page | 18 NOTE: Lubriplate® is a registered trademark of the Lubriplate division of Fiske Brothe

HVLS-1000 Series Fluid Section Manual Rev. 05/2012 Page | 19 7. Hose connections. a. Connect the black resin hose from the gun to the outlet fitt

HVLS-1000 Series Fluid Section Manual Rev. 05/2012 Page | 2 CORPORATE HEADQUARTERS and MANUFACTURING 11692 56th Court * Clearwater, FL

HVLS-1000 Series Fluid Section Manual Rev. 05/2012 Page | 20 Maintenance: DANGER: Contaminated catalyst may cause FIRE or EXPLOSION. Before work

HVLS-1000 Series Fluid Section Manual Rev. 05/2012 Page | 21 WEEKLY MAINTENANCE CHECKLIST: PART PROCEDURE Air Filter (“Water Trap”) Drain Hoses C

HVLS-1000 Series Fluid Section Manual Rev. 05/2012 Page | 22 SIX MONTH MAINTENANCE CHECKLIST: PART PROCEDURE Air Filter (“Water Trap”) Drain. Hos

HVLS-1000 Series Fluid Section Manual Rev. 05/2012 Page | 23 ANNUAL MAINTENANCE CHECKLIST: PART PROCEDURE Air Filter (“Water Trap”) Drain. Repair

HVLS-1000 Series Fluid Section Manual Rev. 05/2012 Page | 24 Disassembly of Fluid Section: NOTE: Flushing the pump fluid section with solvent will

HVLS-1000 Series Fluid Section Manual Rev. 05/2012 Page | 25 To remove the Fluid Section from the Unit: 1. Remove the E-Ring, lift up the Sleeve a

HVLS-1000 Series Fluid Section Manual Rev. 05/2012 Page | 26 Assembly of Fluid Section: Note: some of the part numbers below will be different dep

HVLS-1000 Series Fluid Section Manual Rev. 05/2012 Page | 27 5. Slide one (1) Piston Cup (02181-1) onto the Piston Body (86390-1) with the open si

HVLS-1000 Series Fluid Section Manual Rev. 05/2012 Page | 28 Optional Packing & Packing Sets: 02158-4 Packing Set - Standard HVLS-104

HVLS-1000 Series Fluid Section Manual Rev. 05/2012 Page | 29 To Reinstall onto Unit: Note: the following instruction will vary depending on the Fl

HVLS-1000 Series Fluid Section Manual Rev. 05/2012 Page | 3 Table of Contents SECTION: Page TERMS & CONDITIONS OF SALE

HVLS-1000 Series Fluid Section Manual Rev. 05/2012 Page | 30 Accumulator & Filter: Maintenance: The accumulator & filter should be disasse

HVLS-1000 Series Fluid Section Manual Rev. 05/2012 Page | 31 Remove and Disassemble Filter: 1. Unscrew the filter cap (FF-5002) from the filter bod

HVLS-1000 Series Fluid Section Manual Rev. 05/2012 Page | 32 Troubleshooting Chart: DIAGNOSING PROBLEMS: The most common problems with the equipmen

HVLS-1000 Series Fluid Section Manual Rev. 05/2012 Page | 33 PROBLEM CAUSE SOLUTION Catalyst pump outlet body damaged. Replace catalyst pump outlet

HVLS-1000 Series Fluid Section Manual Rev. 05/2012 Page | 34 PROBLEM CAUSE SOLUTION Narrow Fan Wide Fan Material too cold, nozzle too large or air p

HVLS-1000 Series Fluid Section Manual Rev. 05/2012 Page | 35 PROBLEM CAUSE SOLUTION Pump does not run Packing nut too tight Loosen the packing nut

HVLS-1000 Series Fluid Section Manual Rev. 05/2012 Page | 36 Air Lock in the Catalyst pump: DANGER: Fluids Under High Pressure. Before performing

HVLS-1000 Series Fluid Section Manual Rev. 05/2012 Page | 37 1.5.751.52.321.2.75.5.2511.32.521.5133.544.552.251.25.75.511.751.522.5Fluid Section Inf

HVLS-1000 Series Fluid Section Manual Rev. 05/2012 Page | 38 Parts Drawings: HVLS-1000 HIGH VOLUME FLUID SECTION ASSEMBLY HVLS-1000-DHV HV FL

HVLS-1000 Series Fluid Section Manual Rev. 05/2012 Page | 39 Revision Information: Rev: 04/2011 Updated manual format, added revision information

HVLS-1000 Series Fluid Section Manual Rev. 05/2012 Page | 4 Terms & Conditions of Sale: • Customs duties, import and export licenses and certi

HVLS-1000 Series Fluid Section Manual Rev. 05/2012 Page | 40 MAGNUM VENUS PLASTECH CORPORATE HEADQUARTERS and MANUFACTURING 11692 56th Court

HVLS-1000 Series Fluid Section Manual Rev. 05/2012 Page | 5 against the Seller in respect of the goods, the liability of the Seller shall be limited

HVLS-1000 Series Fluid Section Manual Rev. 05/2012 Page | 6 SAFETY & WARNING INFORMATION: OPERATING YOUR POLYESTER SYSTEM SAFELY 1. Introduction

HVLS-1000 Series Fluid Section Manual Rev. 05/2012 Page | 7 Type of Fire Extinguishing equipment recommended: Fire Extinguisher – code ABC

HVLS-1000 Series Fluid Section Manual Rev. 05/2012 Page | 8 2.2 Catalyst (Methyl Ethyl Ketone Peroxide) MEKP is among the more hazardous mater

HVLS-1000 Series Fluid Section Manual Rev. 05/2012 Page | 9 C. Prevent contamination of MEKP with other materials, including polyester ove