Magnum-venus-plastech Megaject MKIV Revision 1_6 User Manual Page 26

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Megaject MK V Issue 1_6 Page 26 of 41
20cc Pump Piston Seal
To access the pump piston seal or any other pump internal parts proceed as follows.
Pump out catalyst from system and then remove catalyst feed pipe and filter
assembly from catalyst bottle. Remove pump guard
Remove 4 M8 bolts (0559) from the lower catalyst block (1865) from pump body.
The pump cylinder (1867) is now exposed.
Remove this by withdrawing down to expose the pump shaft and piston assembly.
Remove the Piston retainer/lower seal retainer 1870 to allow removal of back bush
1873 and the piston seal (3644).
Replace with new seal. Observe the correct” lip up” orientation of the seal as detailed
on drawing.
Reassembled in the reverse order
10.2 Catalyst pump Piston shaft seal
Do not attempt to remove the top piston rod clevis (4278) from the shaft as this is
permanently thread locked together.
The top seal (3363) can be removed and replaced by following the above description
to remove the pump and disassembly. The piston assembly 1869 must be removed
so that the piston rod can be withdrawn upwards through the top seal housing (1866)
and removed to access piston rod seal (3363). Remove circlip 2882 and retainer
washer 1874 and old seal 3363.
Ensure new seal 3363 is evenly pushed into the top housing with the seal lip entering
first. Reassemble in reverse order.
Note when replacing piston assembly ensure M8 stud 4087 remains as factory set in
Thread sealed position as indicated in above assembly parts drawing.
When using ball spring the stud 4087 should be thread locked in position to
dimension 23.5mm when spring used or dimension 17mm when no spring is used."
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